It is really important to pay attention to power cords in order to guarantee your electrical devices are both safe and efficient. Despite the fact that standard power cords are universal in applying many appliances, there are times when a custom power cord is needed. In some cases, it is much more effective to make a unique power cable that will fit a certain purpose, increase its efficiency, decrease risks and extend its service life. In this article, we will explain what custom power cords are, why they matter, and how to create a perfect custom power cord for your device.
This is a cable that has been manufactured to fit into certain power needs electrically, and perhaps mechanically as well. General purpose cords on the other hand are manufactured in GI and are typically just generic cords, while on the other hand, specific commercial power cords have characteristics that are tailored through particular attributes that have been chosen according to the specific application of the cord.
Comparison with standard power cords can be done on the basis of all the parameters discussed above, including the dimensions, power rating, flexibility, color, construction type and price range.
Conventional cords are general and can be used in most consumer electronics. But they may not have the reusability, the toughness, or the right accreditations for certain uses. Standard cables, on the other hand, are to be used for a number of appliances and due to that reason are not as safe or efficient.
However, standard power cords, which are capable of being bought in different lengths and sizes are not so versatile for the application. Another obvious advantage of custom power cords is that they provide you with various features’ control due to the fact that they are made to measure. Whether you are supplying power to a small and sensitive electronic gadget or a generator, a machine or a tool that may require some certain type of certification; then a custom power cord can meet all these demands.
Depending on the application and industrial need of an electrical cable, it has a differential requirement with respect to its power cords. For instance, some cord used with medical devices may warrant a higher measure of safety than a cord to be used in industrial machinery that is exposed to high temperatures or handling. Power cords can be made to fit specific applications and applications that the equipment is to be used in, this way, the appropriate standards are adopted.
The most apparent advantage of the specialty cable is the performance enhancement in terms of safety. These cords may also be specifically developed for safety standards that might be necessary to comply with for certain fields like the UL listing or a CE mark.
It made an intended power cords that were intended to boost performance. They are expected to meet the electrical needs of particular appliances or machinery.
In this case, a good custom power cord is made of high-quality materials that can endure general usage in due course. PVC or rubber that is used as the insulating material can protect the wiring from uv light or chemicals or heat that may be fatal.
Furthermore on this, it should also be noted that, if necessary, power cords can be made rather beautiful. For businesses; this is an opportunity to integrate brand colors, logos or even some cord designs to add the product’s appeal. Whether buying a cable for a product that directly targets a consumer or buying cables for industrial equipment, a custom power cord will improve the aesthetic appeal of your gadgets.
Developing a special power cord has specific stages, and here is what users need to know. Therefore it is important to understand these steps fully so that the power cord would have the right performance and safety standards.
Therefore, the first step in developing a power cord that will be uniquely made is always to consider the intended use. Voltage, Current and safety measures used in each of these applications also varies. The design will also depend on factors that concerns the environment in which the cord will be used whether indoor or outdoor.
Length wise, this will determine the mobility or flexibility of the power cord when in use while thickness, also referred to as gauge will determine how much current can pass through the wire. Smaller cords are usually more flexible, whereas longer cords offer greater range and are, therefore, likely to need stouter layering.
While having standard power cords, various connectors and plugs can be arranged to fit specific devices or equipment in question. Standard connectors can be IEC, NEMA or any other depending with the geographical location and the use of the equipment.
The insulation material needed for this cord are important in preventing the informal affects of other forces and to assure safety. These types of materials are PVC, rubber and TPE-another type of flexible material that offers different levels of flexibility, and sturdiness and heat as well as chemical resistance. The jacket which surrounds the cord should be selected depending on surroundings where the cord will be used.
Finally, it’s important to make sure that the custom power cord complies to some given compliance and safety measures. Some of the industries need certificates such as UL, CE, RoHS and so on to ensure the cord is safe to use.
If it comes to manufacturing specific type of power cords, you should consider ALINE company as an optional one. Having had a rich experience in manufacturing and production the ALINE company has been in the power cords production business for many years offering high quality power cords for different uses.
ALINE has the capability in manufacturing special power cords for various demands. From consumer electronics cords to industrial applications and other special uses, ALINE possesses the capacity to manufacture the right cords for your equipment. The management of the company employs the best technology and quality assurance to guarantee the cords are safe, long lasting and reliable.
ALINE is an organization that deals with specific power cord services. They have a very close cooperation with clients and with respect to particular requirements of the application, performance parameters, safety aspects or hostile environment, they provide tailored advice. Regardless of the type of material to be used, type and connection or even type of insulation, ALINE ensures that your made power cord is designed to the optimum standards.
Specialty power cords are critical for a lot of uses that go beyond the standard power cords you can buy from a store. It gives extra protection, overall efficiency, and durability in addition to the advantage of flexibly modifying cables for devices or sectors. The best way to avoid unseen issues with your new custom power cord is to follow design process step by step and selecting a right manufacturer as ALINE.
